ISSN 0021-3454 (print version)
ISSN 2500-0381 (online version)
Menu

4
Issue
vol 67 / April, 2024
Article

DOI 10.17586/0021-3454-2023-66-1-56-65

UDC 621.9-05: 621.9.022.2

METHOD OF OPERATIONAL CONTROL OF A ROTARY CUTTING TOOL ОN MACHINE TOOLS WITH NUMERICAL CONTROL

T. V. Basova
ITMO University, Faculty of Control Systems and Robotics;


Y. S. Andreev
ITMO University, Department of Instrument-Making Technology ; Associate professor


M. V. Basova
D. F. Ustinov Baltic State Technical University VOENMEH, Department of Small-Gun, Artillery and Rocket Weapons;


Read the full article 

Abstract. A new method of operational control of a rotary cutting tool with the use of non-contact tools setters is proposed, and main difficulties of rotary cutting tools control in a manufacturing plant are considered. The developed technique makes it possible to increase the level of automation of technological preparation of production through the use of recommended database of the tool technical parameters and improvement of the algorithm for processing the measurement results obtained by non-contact tool setting sensors. Control performed in accordance with the new method increases the efficiency of the production of sections where CNC machines are located and ensures the specified quality of parts manufacturing. The advantages of the technique are the cost-effectiveness of the solution due to the use of only standard sensors of CNC machines, as well as the exclusion of manual processing of measurement results. The relevance of the work is due to the prevalence of the use of rotary milling tools in the technology of modern instrument-making and machine-building enterprises.
Keywords: cutting tool wear, methodology, measurement cycles, operational control, rotary cutting tool, CNC machines, tool adjustment sensor, algorithms

References:

1. Popov M.U., Alekseenko D.A., Evtukhov S.N. Bulletin of the South Ural State University. Ser. Mechanical Engineering Industry, 2012, no. 33, pp. 154–156. (in Russ.) 2. Araujo A.C., Silveira J.L., & Kapoor S. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2004, vol. 26, рp. 82–88. 3. Junior M.V., Baptista E.A., Araki L., Smith S., & Schmitz T. Procedia Manufacturing, 2018, vol. 26, рp. 164–172. 4. Araujo A.C., Fromentin G., & Poulachon G. International Journal of Machine Tools and Manufacture, 2013, vol. 67, рp. 28–34. 5. Benardos P.G., & Vosniakos G.C. Predicting Surface Roughness in Machining: a Review. International Journal of Machine Tools and Manufacture, 2003, no. 8(43), pp. 833–844. 6. Fedorov V.A., Melnikov D.A., Sukhareva A.A. Scientific almanac, 2017, no. 2–3, pp. 140–145. (in Russ.) 7. Ovsyannikov V.E., Suvorov A.I. Bulletin of Kurgan State University, 2013, no. 2(29). (in Russ.) 8. Rao K.V., Murthy B.S.N., & Rao N.M. Measurement, 2013, no. 10(46), pp. 4075–4084. 9. Richter A. Breaking the beam. Cutting Tool Engineering, 2010, no. 4(62), pp. 43–47. 10. Timofeev D.Yu., Khalimonenko A.D., Nacharova M.A. Preliminary local thermal impact as a surface quality assurance factor. Materials Science Forum, 2021, Vol. 1031 MSF, pp. 125–131, DOI: 10.4028/www.scientific.net/MSF.1031.125. 11. Khalimonenko A.D., Timofeev D.Y., Golikov T.S. Journal of Physics: Conference Series, 2019, no. 4(1399), pp. 044082, DOI: 10.1088/1742-6596/1399/4/044082. 12. Grigoriev S.N., Sinonalnikov V.A., Gurin V.D. Uprochnyayushchiye tekhnologii i pokrytiya (Hardening Technologies and Coatings) 2007, no. 7, pp. 45–51. (in Russ.) 13. Maksimov Y.V., Porkhunov S.G., Kuzminskiy D.L. Izvestiya MGTU "MAMI", 2012, no. 2(2), pp. 98–104. (in Russ.) 14. Kocherovsky E.V., Likhtser G.M. Diagnostika sostoyaniya rezhushchego instrumenta po silovym kharakteristikam protsessa rezaniya (Diagnostics of the State of the Cutting Tool by the Power Characteristics of the Cutting Process), Moscow, 1988, no. 7, pp. 40. (in Russ.) 15. Wei L. IOP Conference Series: Materials Science and Engineering, 2019, no. 1(576), pp. 122–129. 16. Zhang Y., Zhu K., Duan X., & Li S. Mechanical Systems and Signal Processing, 2021, vol. 155, p. 107617. 17. Ong P., Lee W.K., & Lau R.J.H. The International Journal of Advanced Manufacturing Technology, 2019, no. 1(104), pp. 1369–1379. 18. Reiser W. WIT Transactions on Engineering Sciences, 1970, vol. 16. 19. Tolubaev I.N., Antipin A.P., Evstigneev A.D. Vuzovskaya nauka v sovremennykh usloviyakh (University Science in Modern Conditions), 2020, рр. 78–80. (in Russ.) 20. https://www.blum-novotest.com/en/products/measuring-components/lasercontrol/micro-compact-nt.html. 21. Júnior R.C.E., Pereira R.B.D., Lauro C.H., & Brandão L.C. The International Journal of Advanced Manufacturing Technology, 2021, no. 1(112), pp. 419–436. 22. Fromentin G., & Poulachon G. The International Journal of Advanced Manufacturing Technology, 2010, no. 1–4(49), pp. 73–80. 23. https://www.iscar.ru/eCatalog/item.aspx?cat=3346000&fnum=4063&mapp=IS&app=0&GFSTYP=M&isoD=1. 24. Zaitseva A.D., Erokhina E.V. Scientific Research of the 21st Century, 2019, no. 2, pp. 49–55. (in Russ.)