Reference for citation: Medunetsky V. M., Abramchuk M. V., Perepelkina S. Yu., Tsvetkova M. H., Lovlin S. Yu. Use of polymer composite materials in spur gear. Journal of Instrument Engineering. 2024. Vol. 67, N 10. P. 878–886 (in Russian). DOI: 10.17586/0021-3454-2024-67-10-878-886.

Abstract. The use of polymer composite materials (PCM) in the designs of spur gears is discussed. Various types of composite materials, their properties, options for fillers and databases of polymer composites are analyzed. The characteristics of PCM for gear links of spur gears, including gears with asymmetric profiles, as well as shell forming matrices for their manufacture from PCM, are described. The issues of ensuring the PCM gears precision are also considered and methods for assessing their quality level are proposed, including a probabilistic method for accuracy calculating. Examples of manufacturing non-standard gears from PCM are presented.

Keywords: polymer composite materials, gears, shell forming matrices, precision of gears

References:

1. Ghosh R., Ghosh S., Srivastava T., Barman R.N. International Journal of Engineering and Technology, 2017, no. 2(9), pp. 438–451, DOI: 10.21817/ijet/2017/v9i2/170902285.
2. Chatterjee S., Gupta K. Advances in Modelling and Analysis C, 2018, no. 3(73), pp. 79–83, DOI: 10.18280/ ama_c.730301.
3. Pawar P.B., Abhay A.U. Materials Today, 2015, no. 4-5(2), pp. 2968–2974, DOI: 10.1016/j.matpr.2015.07.278.
4. Thirugnanam A., Sathish J., Rakesh L. Middle-East Journal of Scientific Research, 2014, no. 20(8), pp. 966–968, DOI: 10.5829/idosi.mejsr.2014.20.08.114144.
5. Mao K., Greenwood D., Ramakrishnan R., Goodship V., Shrouti C., Chetwynd D., Langlois P. Wear, 2019, no. 426, pp. 1033–1039, DOI: 10.1016/j.wear.2018.12.043.
6. Catera P.G., Mundo D., Gagliardi F., Treviso A. International Journal on Interactive Design and Manufacturing (IJIDeM), 2020, рр. 1–16, DOI: 10.1007/s12008-020-00647-y.
7. Catera P.G., Mundo D., Treviso A., Gagliardi F., Visrolia A. Applied Composite Materials, 2019, no. 26(3), pp. 817–833, DOI: 10.1007/s10443-018-9753-6.
8. Gauntt S.M., Campbell R.L. AIAA Scitech 2019 Forum, 2019, рр. 0146, DOI: 10.2514/6.2019-0146.
9. Singh A.K., Yadav S., Singh P.K. Advances in Engineering Design, 2019, рр. 269–277, DOI: 10.1007/978-981-136469-3_24.
10. https://vec-v.ru/chto-takoe-polimernyy-kompozit. (in Russ.)
11. Total Materia, https://www.totalmateria.com/page.aspx?ID=Home&LN=RU.
12. Material Data Center, https://www.materialdatacenter.com/mb.
13. https://plastinfo.ru/polyglobe. (in Russ.)
14. Kryazhev Yu.A., Andreev M.V., Shityuk A.A. Innovatsii v mashinostroyenii (Innovations in Mechanical Engineering), Collection of works of the IX Intern. Scientific and Practical Conf., 2018, рр. 491–497. (in Russ.)
15. González-Henríquez C.M., Sarabia-Vallejos M.A., Rodriguez-Hernandez J. Progress in Polymer Science, 2019, vol. 94, рр. 57–116, DOI: 10.1016/j.progpolymsci.2019.03.001.
16. Goh G.D., Yap Y.L., Tan H.K.J., Sing S.L., Goh G.L., & Yeong W.Y. Critical Reviews in Solid State and Materials Sciences, 2020, no. 45(2), pp. 113–133, DOI: 10.1080/10408436.2018.1549977.
17. Friedrich K., Walter R., eds., Structure and Properties of Additive Manufactured Polymer Components, Woodhead Publishing, 2020, 458 р., DOI: 10.1016/C2018-0-03664-6.
18. Directory of polymers, http://www.polymerbranch.com/catalogp.html.
19. Karapetyan A.N., Scharr G. Proceedings of the NAS RA and SEUA: Technical Sciences, 2007, no. 2(60), pp. 266–271.
20. Starzhinsky V.E., Shalobaev E.V., Shilko S.V. Elementy privoda priborov: raschet, konstruirovaniye, tekhnologii (Elements of Device Drives: Calculation, Design, Technologies), Minsk, 2012, 769 р. (in Russ.)
21. Starzhinsky V.E., Shil’ko S.V., Shalobaev E.V. Polimernyye materialy i tekhnologii, 2018, no. 2(4), pp. 6–31. (in Russ.)
22. Starzhinsky V.E., Shalobaev E.V. Progressivnyye tekhnologii v mashinostroyenii priborostroyenii (Progressive Technologies in Mechanical Engineering and Instrument Making), 2005, рр. 28–29. (in Russ.)
23. Vitkalova I.A., Torlova A.S., Pikalov E.S. Nauchnoye obozreniye. Tekhnicheskiye nauki, 2017, no. 2, pp. 15–28. (in Russ.)
24. Abramchuk M.V. Sovershenstvovanie raschetov parametrov tochnosti zubchatykh koles, zubchatykh peredach i mnogozvennykh zubchatykh mekhanizmov (Improvement of Calculations of Precision Gears, Gears and Gear MultiLink Mechanisms), Candidate’s thesis, St. Petersburg, 2014, 183 р. (in Russ.)
25. Abramchuk M.V. Journal of Instrument Engineering, 2018, no. 2(61), pp. 118–122. (in Russ.)