ISSN 0021-3454 (print version)
ISSN 2500-0381 (online version)
Menu

11
Issue
vol 67 / November, 2024
Article

DOI 10.17586/0021-3454-2018-61-9-796-804

UDC 681.786, 681.5.011, 681.2-5

HIGH-PRECISION ABSOLUTE LINEAR POSITION SENSOR BASED ON A STANDARD LINE MEASURE

A. V. Vasilieva
ITMO University, Department of Optical-Electronic Devices and Systems; Post-Graduate Student


A. S. Vasiliev
ITMO University ; Postgraduate


E. A. Sycheva
ITMO University, Saint Petersburg, 197101, Russian Federation; Teaching and Learning Specialist


V. V. Korotaev
ITMO University, Saint-Petersburg, 197101, Russian Federation; Full Professor


Read the full article 

Abstract. The full cycle of research and development of a high-precision absolute linear position sensor based on standard line measure is presented. The sensor uses a standard line measure of invar alloy, which is an incremental scale with 1 mm interval between strokes. Absolute measurements are realized using a magnetic channel for numbering of strokes and an optical channel for precise estimation of current sensor position. An image processing algorithm for calculating position in real time is developed. A three-step calibration proce-dure used to eliminate the systematic measurement error is described. According to performed test measurements, the developed sensor has an accuracy of 1.65 μm (3 standard deviations) at a speed of up to 3 m/s. Application of a standard line measure is noted as the main advantage of the development, which ensures unification and compatibility with standard metrology equipment. 
Keywords: linear position sensor, high-precision measurements, standard line measure, optical measurements, absolute positioning

References:
1. Linear Encoders Improve the Machining Accuracy, http://www.auto-met.com/Globalspec/LinearEncoders Improve the Accuracy of Machine Tools.pdf.
2. Encoder Products Company. Encoder Applications, http://encoder.com/applications/.
3. Heidenhain Linear encoders for numerically controlled machine tools, 2B_Linear_Encoders_For_Numerically_Controlled_Machine_Tools.pdf.
4. DYNAPAR Incremental and Absolute Encoders: What’s the Best Solution for Your Application? http://neffautomation.com/wp-content/uploads/Dynapar-Incremental-Encoder-Guide.pdf.
5. Kimbrell J. Fundamentals of Industrial Encoder Sensing Technologies, Motion Detection Theory and Methods, and Signal Output Styles, AutomationDirect.com Inc, 2013, 9 р.
6. Das S., Sarkar T.S. Journal of Electronics and Electrical Engineering, 2013, no. 1, pp. 176–181. 
7. Kim J.-A., Kim J.W., Kang C.-S., Jin J., Eom T.B. Review of Scientific Instruments, 2012, no. 83, pp. 115115.
8. Renishaw RESOLUTE encoder series, http://neffautomation.com/wp-content/uploads/Dynapar-Incremental-Encoder-Guide.pdf.
9. Li X., Wang H., Ni K., Zhou Q., Mao X., Zeng L., Wang X., Xiao X. Optics express, 2016, no. 19(24), pp. 21378–21391.
10. Liu C.H., Cheng C.H. Sensors and Actuators A: Physical, 2012, no. 181, pp. 87–93.
11. Ye G., Liu H., Shi Y., Yin L., Lu B., Hui X., Yang Y. Measurement Science and Technology, 2016, no. 11(27), pp. 115005.
12. Lu Z., Wei P., Wang C., Jing J., Tan J., Zhao X. Measurement Science and Technology, 2016, no. 7(27), pp. 074012.
13. Wang H., Wang J., Chen B., Xiao P., Chen X., Cai N., & Ling B.W.K. Measurement, 2015, vol. 67, рр. 42–50.
14. Anisimov A.G., Pantyushin A.V., Lashmanov O.U., Vasilev A.S., Timofeev A.N., Korotaev V.V., Gordeev S.V. Optical Measurement Systems for Industrial Inspection VIII, International Society for Optics and Photonics, 2013, vol. 8788, рр. 87882T.
15. Denic D., Randelovic I., Miljkovic G. Intern. Symp. on Power Electronics, Electrical Drives, Automation and Motion, SPEEDAM 2006, IEEE, 2006, рр. 746–750.
16. Gordon S., Hillery M.T. Journal of Materials Processing Technology, 2005, no. 3(166), рр. 321–329.
17. Van Hoang H., Jeon J.W. Intern. Conf. on Control, Automation and Systems, ICCAS'07, IEEE, 2007, рр. 1368–1373.
18. Ohshima T., Sanda A.I., ed. B Physics And Cp Violation: Bcp4-Proceedings of The International Workshop, World Scientific, 2001.
19. XD Laser Measurement Solution, http://www.danaauto.co.kr/html/dwg/api_xdlaser.pdf.