ISSN 0021-3454 (print version)
ISSN 2500-0381 (online version)
Menu

11
Issue
vol 67 / November, 2024
Article

DOI 10.17586/0021-3454-2020-63-2-163-169

UDC 921.01

SIMULATION OF THE WEAR PROCESS OF FLAT MATERIAL SAMPLES ON A FRICTION MACHINE

L. V. Efremov
St. Petersburg State Engineering Institute, Department of Abrasive Technologies; Professor


A. V. Tikalov
Peter the Great St. Petersburg Polytechnic University, Saint Petersburg, 195251, Russian Federation; JSC “Compressor”, Saint Petersburg, 194044, Russian Federation; Postgraduate; Head of Section


Read the full article 

Abstract. The process of wear of a flat sample from the insertion of a rotating disk under the influence of a constant normal load is considered. A model is proposed that allows for a correct estimation of both line-ar and mass wear intensity. Decomposition of the exact geometric formula for calculating segment height and area into the Taylor makes it possible to simplify calculation of the studied parameters de-pendence from the chord length. The proposed model is noted to have the following advantages: a sim-ple and technological design of the test sample in the form of a rectangular bar of small dimensions; ac-curate and simple determination of linear and mass wear along the length of the chord; possibility of conducting accelerated tests of the wear resistance of various materials both during abrasive wear and during tests with a lubricant. The described method effectiveness is confirmed by comparative testing of the wear resistance of several real materials with an assessment of the influence of certain technological factors.
Keywords: wear, wear resistance, material, friction machine, sample, testing, estimate, friction, segment, chord, disk

References:
  1. Patent RU 2 526 223 C2, G01N 3/56(2014.08), Sposob otsenki iznosostoykosti polimernykh kompozitsionnykh materialov (A method for Assessing the Wear Resistance of Polymer Composite Materials), Gerasimov A.I., Gogoleva O.V., Adamov N.R., Priority 17.12.2012, Published 20.08.2014. (in Russ.)
  2. Ginzburg B.M., Tochil'nikov D.G. Technical Physics. The Russian Journal of Applied Physics, 2001, no. 2(46), pp. 249–253.
  3. Standard Test Method for Ranking resistence of Materials to Sliding Wear Using Block-on-ring Wear Test, norm G77 – 05 (Reapproved 2010), ASTM International, United States.
  4. Khrushchоv M.M., Berkovich E.S. Opredelenie iznosa detaley mashin metodom iskusstvennykh baz (Determination of Wear of Machine Parts by the Method of Artificial Bases), Moscow, 1959, 217 p. (in Russ.)
  5.  Goldstein M.A. Uncertainty Analysis of a Multifunctional Tribometer, Doctor’s thesis, 2017, https://preserve.lehigh.edu/etd/2604.
  6. Servin R., Calderon I., Perez A., Equihua F., Falcon L., Garcia M., Orozco P. METABK, 2018, no. 4(57), pp. 303–306.
  7.  Efremov L.V., Tikalov A.V. Breki A.D. Journal of Instrument Engineering, 2016, no. 8(59), pp. 671–676. (in Russ.)
  8. Efremov L.V. Problemy upravleniya nadezhnostno-oriyentirovannoy tekhnicheskoy ekspluatatsiyey mashin (Problems of Managing Reliability-Oriented Technical Operation of Machines), St. Petersburg, 2015, 206 р. (in Russ.)
  9. Khrushchov M.M. Treniye, iznos i mikrotverdost' materialov: Izbrannyye raboty (Friction, Wear and Microhardness of Materials: Selected Works), Moscow, 2011, 510 р. (in Russ.)
  10.  Lai S.-Q., Yue L., Li T.-S., Hu Z.-M. Wear, 2006, vol. 260, рр. 462–468.
  11. https://planetcalc.ru/1421/. (in Russ.)
  12. Slovar'-spravochnik po treniyu, iznosu i smazke detaley mashin (Dictionary-Reference on Friction, Wear and Lubrication of Machine Parts), Kyiv, 1979, 188 р. (in Russ.)
  13.  Banghan W., Qiujuan L., Genliang H. AIP Conference Proceedings, 2017, vol. 1794, р. 020030.
  14. Musalimov V.M., Nuzhdin K.A. Journal of Friction and Wear, 2019, no. 1(40), pp. 51–57.
  15. Kragel'skiy I.V. Trenie i iznos (Friction and Wear), Moscow, 1968. (in Russ.)
  16. http://tribology.site/index/abrazivnoe_izn/0-37. (in Russ.)